{"id":4127,"date":"2022-05-09T11:23:29","date_gmt":"2022-05-09T09:23:29","guid":{"rendered":"http:\/\/wp.ebalta.com\/verfahrenshinweise\/"},"modified":"2022-06-07T10:55:10","modified_gmt":"2022-06-07T08:55:10","slug":"processing-instructions","status":"publish","type":"page","link":"https:\/\/ebalta.com\/en\/service\/processing-instructions\/","title":{"rendered":"Processing Instructions"},"content":{"rendered":"<p><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-top-small:40px;--awb-padding-right-small:15px;--awb-padding-bottom-small:40px;--awb-padding-left-small:15px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-justify-content-center fusion-flex-content-wrap\" style=\"max-width:1144px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-0 fusion_builder_column_2_3 2_3 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:66.666666666667%;--awb-margin-top-large:0px;--awb-spacing-right-large:2.88%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:2.88%;--awb-width-medium:66.666666666667%;--awb-order-medium:0;--awb-spacing-right-medium:2.88%;--awb-spacing-left-medium:2.88%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-1 fusion-sep-none fusion-title-text fusion-title-size-two\" style=\"--awb-margin-bottom:25px;\"><h2 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:32;line-height:1.5;\">Processing and procedural instructions<\/h2><\/div><div class=\"fusion-title title fusion-title-2 fusion-sep-none fusion-title-text fusion-title-size-div lead\"><div class=\"fusion-title-heading title-heading-left title-heading-tag fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:15;--minFontSize:15;line-height:1.6;\">Various processes are used to manufacture models, tools or components.<\/div><\/div><div class=\"fusion-text fusion-text-1\"><p>Finished board products such as ebazell and ebaboard can be glued into larger blocks and then <a href=\"#fraesen\">milled.<\/a> Whereas the jointless ebablock\u00ae can be processed directly.<\/p>\n<p>There are various casting processes for casting resins, which are used depending on the application. These include the <a href=\"#aufbauverfahren\">build-up process<\/a> on the one hand, and <a href=\"#giessverfahren\">front-layer casting<\/a> on the other.<\/p>\n<p>A special process for the production of composites is the <a href=\"#vakuuminfusion\">vacuum infusion process.<\/a><\/p>\n<\/div><div class=\"fusion-text fusion-text-2\"><p>Some tips to make your project a success are shown here. The <a href=\"\/en\/contact\/#product-management\">ebalta product managers<\/a> support with their expertise and practical experience. Our experts assist in deciding on an application technique and in the selection of materials and with <a href=\"\/en\/service\/casting-resins-service\/#giessharz-schulung\">customer training.<\/a><\/p>\n<\/div><\/div><\/div><\/div><\/div><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-2 fusion-flex-container hundred-percent-fullwidth non-hundred-percent-height-scrolling fusion-no-small-visibility fusion-no-medium-visibility fusion-sticky-container fusion-custom-z-index\" style=\"--awb-border-sizes-bottom:4px;--awb-border-color:#c7096d;--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-z-index:9998;--awb-padding-top:15px;--awb-padding-bottom:15px;--awb-padding-top-small:0px;--awb-padding-bottom-small:0px;--awb-background-color:#fafafa;--awb-sticky-background-color:#fafafa !important;--awb-flex-wrap:wrap;--awb-box-shadow:0px 2px 3px 0px rgba(0,0,0,0.117647);\" data-transition-offset=\"0\" data-sticky-offset=\"150px\" data-scroll-offset=\"0\" data-sticky-large-visibility=\"1\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-stretch fusion-flex-justify-content-center fusion-flex-content-wrap\" style=\"width:104% !important;max-width:104% !important;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-1 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-order-medium:0;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><nav class=\"awb-menu awb-menu_row awb-menu_em-hover mobile-mode-always-expanded awb-menu_icons-left awb-menu_dc-yes mobile-trigger-fullwidth-off awb-menu_mobile-toggle awb-menu_indent-right loading mega-menu-loading awb-menu_desktop awb-menu_dropdown awb-menu_expand-right awb-menu_transition-fade fusion-no-small-visibility fusion-no-medium-visibility\" style=\"--awb-font-size:1rem;--awb-text-transform:none;--awb-min-height:40px;--awb-justify-content:center;--awb-items-padding-right:15px;--awb-items-padding-left:15px;--awb-border-color:#000000;--awb-color:#000000;--awb-active-color:#c7096d;--awb-active-border-color:#000000;--awb-submenu-text-transform:none;--awb-main-justify-content:flex-start;--awb-mobile-nav-items-height:50;--awb-mobile-active-bg:#ffffff;--awb-mobile-active-color:#c7096d;--awb-mobile-font-size:1rem;--awb-justify-title:flex-start;--awb-mobile-justify:flex-end;--awb-mobile-caret-left:0;--awb-mobile-caret-right:auto;--awb-fusion-font-family-typography:&quot;Poppins&quot;;--awb-fusion-font-style-typography:normal;--awb-fusion-font-weight-typography:600;--awb-fusion-font-family-submenu-typography:inherit;--awb-fusion-font-style-submenu-typography:normal;--awb-fusion-font-weight-submenu-typography:400;--awb-fusion-font-family-mobile-typography:inherit;--awb-fusion-font-style-mobile-typography:normal;--awb-fusion-font-weight-mobile-typography:400;\" aria-label=\"Schnellnavigation Verfahrenshinweise\" data-breakpoint=\"0\" data-count=\"0\" data-transition-type=\"fade\" data-transition-time=\"300\" data-expand=\"right\"><ul id=\"menu-schnellnavigation-verfahrenshinweise-en\" class=\"fusion-menu awb-menu__main-ul awb-menu__main-ul_row\"><li  id=\"menu-item-4305\"  class=\"menu-item menu-item-type-custom menu-item-object-custom menu-item-4305 awb-menu__li awb-menu__main-li awb-menu__main-li_regular\"  data-item-id=\"4305\"><span class=\"awb-menu__main-background-default awb-menu__main-background-default_fade\"><\/span><span class=\"awb-menu__main-background-active awb-menu__main-background-active_fade\"><\/span><a  href=\"#milling\" class=\"awb-menu__main-a awb-menu__main-a_regular\"><span class=\"menu-text\">Milling<\/span><\/a><\/li><li  id=\"menu-item-4306\"  class=\"menu-item menu-item-type-custom menu-item-object-custom menu-item-4306 awb-menu__li awb-menu__main-li awb-menu__main-li_regular\"  data-item-id=\"4306\"><span class=\"awb-menu__main-background-default awb-menu__main-background-default_fade\"><\/span><span class=\"awb-menu__main-background-active awb-menu__main-background-active_fade\"><\/span><a  href=\"#build-up-processing\" class=\"awb-menu__main-a awb-menu__main-a_regular\"><span class=\"menu-text\">Build-up processing<\/span><\/a><\/li><li  id=\"menu-item-4307\"  class=\"menu-item menu-item-type-custom menu-item-object-custom menu-item-4307 awb-menu__li awb-menu__main-li awb-menu__main-li_regular\"  data-item-id=\"4307\"><span class=\"awb-menu__main-background-default awb-menu__main-background-default_fade\"><\/span><span class=\"awb-menu__main-background-active awb-menu__main-background-active_fade\"><\/span><a  href=\"#casting\" class=\"awb-menu__main-a awb-menu__main-a_regular\"><span class=\"menu-text\">Casting<\/span><\/a><\/li><li  id=\"menu-item-4308\"  class=\"menu-item menu-item-type-custom menu-item-object-custom menu-item-4308 awb-menu__li awb-menu__main-li awb-menu__main-li_regular\"  data-item-id=\"4308\"><span class=\"awb-menu__main-background-default awb-menu__main-background-default_fade\"><\/span><span class=\"awb-menu__main-background-active awb-menu__main-background-active_fade\"><\/span><a  href=\"#vacuum-infusion\" class=\"awb-menu__main-a awb-menu__main-a_regular\"><span class=\"menu-text\">Vacuum infusion<\/span><\/a><\/li><\/ul><\/nav><\/div><\/div><\/div><\/div><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-3 fusion-flex-container hundred-percent-fullwidth non-hundred-percent-height-scrolling fusion-no-large-visibility fusion-sticky-container fusion-custom-z-index\" style=\"--awb-border-sizes-bottom:4px;--awb-border-color:#c7096d;--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-z-index:9998;--awb-padding-top:15px;--awb-padding-bottom:15px;--awb-padding-top-small:0px;--awb-padding-bottom-small:0px;--awb-background-color:#fafafa;--awb-sticky-background-color:#fafafa !important;--awb-flex-wrap:wrap;--awb-box-shadow:0px 2px 3px 0px rgba(0,0,0,0.117647);\" data-transition-offset=\"0\" data-sticky-offset=\"70px\" data-scroll-offset=\"0\" data-sticky-small-visibility=\"1\" data-sticky-medium-visibility=\"1\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-stretch fusion-flex-justify-content-center fusion-flex-content-wrap\" style=\"width:104% !important;max-width:104% !important;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-2 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-order-medium:0;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><nav class=\"awb-menu awb-menu_row awb-menu_em-hover mobile-mode-collapse-to-button awb-menu_icons-left awb-menu_dc-yes mobile-trigger-fullwidth-on awb-menu_mobile-toggle awb-menu_indent-left awb-menu_mt-fullwidth mobile-size-column-relative loading mega-menu-loading awb-menu_desktop awb-menu_dropdown awb-menu_expand-left awb-menu_transition-fade fusion-no-large-visibility\" style=\"--awb-font-size:1rem;--awb-text-transform:none;--awb-justify-content:center;--awb-border-color:#000000;--awb-color:#000000;--awb-active-color:#c7096d;--awb-active-border-color:#000000;--awb-submenu-color:#000000;--awb-submenu-bg:#ffffff;--awb-submenu-active-bg:#fafafa;--awb-submenu-active-color:#c7096d;--awb-submenu-text-transform:none;--awb-main-justify-content:flex-start;--awb-mobile-color:#000000;--awb-mobile-nav-items-height:50;--awb-mobile-active-bg:#ffffff;--awb-mobile-active-color:#c7096d;--awb-mobile-trigger-color:#000000;--awb-mobile-trigger-background-color:#fafafa;--awb-mobile-font-size:1rem;--awb-mobile-sticky-max-height:50px;--awb-justify-title:flex-start;--awb-mobile-justify:flex-start;--awb-mobile-caret-left:auto;--awb-mobile-caret-right:0;--awb-fusion-font-family-typography:&quot;Poppins&quot;;--awb-fusion-font-style-typography:normal;--awb-fusion-font-weight-typography:600;--awb-fusion-font-family-submenu-typography:inherit;--awb-fusion-font-style-submenu-typography:normal;--awb-fusion-font-weight-submenu-typography:400;--awb-fusion-font-family-mobile-typography:&quot;Poppins&quot;;--awb-fusion-font-style-mobile-typography:normal;--awb-fusion-font-weight-mobile-typography:400;\" aria-label=\"Schnellnavigation Verfahrenshinweise\" data-breakpoint=\"1260\" data-count=\"1\" data-transition-type=\"fade\" data-transition-time=\"300\" data-expand=\"left\"><button type=\"button\" class=\"awb-menu__m-toggle\" aria-expanded=\"false\" aria-controls=\"menu-schnellnavigation-verfahrenshinweise\"><span class=\"awb-menu__m-toggle-inner\"><span class=\"collapsed-nav-text\">Quickly found<\/span><span class=\"awb-menu__m-collapse-icon\"><span class=\"awb-menu__m-collapse-icon-open fa-arrow-down fas\"><\/span><span class=\"awb-menu__m-collapse-icon-close fa-arrow-up fas\"><\/span><\/span><\/span><\/button><ul id=\"menu-schnellnavigation-verfahrenshinweise-en-1\" class=\"fusion-menu awb-menu__main-ul awb-menu__main-ul_row\"><li   class=\"menu-item menu-item-type-custom menu-item-object-custom menu-item-4305 awb-menu__li awb-menu__main-li awb-menu__main-li_regular\"  data-item-id=\"4305\"><span class=\"awb-menu__main-background-default awb-menu__main-background-default_fade\"><\/span><span class=\"awb-menu__main-background-active awb-menu__main-background-active_fade\"><\/span><a  href=\"#milling\" class=\"awb-menu__main-a awb-menu__main-a_regular\"><span class=\"menu-text\">Milling<\/span><\/a><\/li><li   class=\"menu-item menu-item-type-custom menu-item-object-custom menu-item-4306 awb-menu__li awb-menu__main-li awb-menu__main-li_regular\"  data-item-id=\"4306\"><span class=\"awb-menu__main-background-default awb-menu__main-background-default_fade\"><\/span><span class=\"awb-menu__main-background-active awb-menu__main-background-active_fade\"><\/span><a  href=\"#build-up-processing\" class=\"awb-menu__main-a awb-menu__main-a_regular\"><span class=\"menu-text\">Build-up processing<\/span><\/a><\/li><li   class=\"menu-item menu-item-type-custom menu-item-object-custom menu-item-4307 awb-menu__li awb-menu__main-li awb-menu__main-li_regular\"  data-item-id=\"4307\"><span class=\"awb-menu__main-background-default awb-menu__main-background-default_fade\"><\/span><span class=\"awb-menu__main-background-active awb-menu__main-background-active_fade\"><\/span><a  href=\"#casting\" class=\"awb-menu__main-a awb-menu__main-a_regular\"><span class=\"menu-text\">Casting<\/span><\/a><\/li><li   class=\"menu-item menu-item-type-custom menu-item-object-custom menu-item-4308 awb-menu__li awb-menu__main-li awb-menu__main-li_regular\"  data-item-id=\"4308\"><span class=\"awb-menu__main-background-default awb-menu__main-background-default_fade\"><\/span><span class=\"awb-menu__main-background-active awb-menu__main-background-active_fade\"><\/span><a  href=\"#vacuum-infusion\" class=\"awb-menu__main-a awb-menu__main-a_regular\"><span class=\"menu-text\">Vacuum infusion<\/span><\/a><\/li><\/ul><\/nav><\/div><\/div><\/div><\/div><div id=\"milling\" class=\"fusion-container-anchor\"><section class=\"fusion-fullwidth fullwidth-box fusion-builder-row-4 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-background-position:left top;--awb-border-color:#ffffff;--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-top-small:40px;--awb-padding-right-small:15px;--awb-padding-bottom-small:40px;--awb-padding-left-small:15px;--awb-background-color:#fff;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-justify-content-center fusion-flex-content-wrap\" style=\"max-width:1144px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-3 fusion_builder_column_2_3 2_3 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:66.666666666667%;--awb-margin-top-large:0px;--awb-spacing-right-large:2.88%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:2.88%;--awb-width-medium:66.666666666667%;--awb-order-medium:0;--awb-spacing-right-medium:2.88%;--awb-spacing-left-medium:2.88%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-3 fusion-sep-none fusion-title-text fusion-title-size-two\" style=\"--awb-margin-bottom:25px;\"><h2 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:32;line-height:1.5;\">Processing of solid polyurethane or epoxy resin moulds: Milling<\/h2><\/div><div class=\"fusion-text fusion-text-3\" style=\"--awb-text-transform:none;\"><p>Milling of plastics is widely used for processing models and tools. However, the milling resistance of plastics is lower than that of metal. You will receive the appropriate material-dependent milling parameters from us. You can find these on the product pages of our sheet material ebazell and ebaboard, block material ebablock\u00ae.<\/p>\n<\/div><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-bottom:25px;width:100%;\"><\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-4 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-color:#ffffff;--awb-bg-color-hover:#ffffff;--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:40px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-4 fusion-sep-none fusion-title-text fusion-title-size-three\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Milling contour blocks ebablock\u00ae<\/h3><\/div><div class=\"fusion-text fusion-text-4\" style=\"--awb-text-transform:none;\"><p>A custom contour block cast according to your individual specifications is milled to final dimensions. The result: a homogeneous, joint-free surface.<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-5 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-color:#ffffff;--awb-bg-color-hover:#ffffff;--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:40px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-space-between fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-5 fusion-sep-none fusion-title-text fusion-title-size-three\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Milling of the modelling boards ebazell and ebaboard<\/h3><\/div><div class=\"fusion-text fusion-text-5\" style=\"--awb-text-transform:none;\"><p>The sheet goods ebazell and ebaboard are available in various standard dimensions. By cutting and gluing the boards, you build up a blank, which you then mill to the final dimension.<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-6 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-color:#ffffff;--awb-bg-color-hover:#ffffff;--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-6 fusion-sep-none fusion-title-text fusion-title-size-three\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Milling of the modelling paste<\/h3><\/div><div class=\"fusion-text fusion-text-6\" style=\"--awb-text-transform:none;\"><p>In this manufacturing process, EP paste systems are applied by machine to a carrier body in a layer thickness of up to 35 mm. After curing, the model is milled to final dimensions.<\/p>\n<\/div><\/div><\/div><\/div><\/section><\/div><div id=\"build-up-processing\" class=\"fusion-container-anchor\"><section class=\"fusion-fullwidth fullwidth-box fusion-builder-row-5 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-background-position:left top;--awb-border-color:#ffffff;--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-top-small:40px;--awb-padding-right-small:15px;--awb-padding-bottom-small:40px;--awb-padding-left-small:15px;--awb-background-color:#fafafa;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-justify-content-center fusion-flex-content-wrap\" style=\"max-width:1144px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-7 fusion_builder_column_2_3 2_3 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:66.666666666667%;--awb-margin-top-large:0px;--awb-spacing-right-large:2.88%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:2.88%;--awb-width-medium:66.666666666667%;--awb-order-medium:0;--awb-spacing-right-medium:2.88%;--awb-spacing-left-medium:2.88%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-7 fusion-sep-none fusion-title-text fusion-title-size-two\" style=\"--awb-margin-bottom:25px;\"><h2 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:32;line-height:1.5;\">Procedural notes for the build-up procedure<\/h2><\/div><div class=\"fusion-text fusion-text-7\" style=\"--awb-text-transform:none;\"><p>In the build-up process, models are provided with a surface resin, a coupling layer and a rear structure. These are cast, stamped or laminated.<\/p>\n<\/div><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-bottom:25px;width:100%;\"><\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-8 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:40px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-8 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:20px;--awb-margin-top-small:20px;\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Processing of Gel Coats<\/h3><\/div><div class=\"fusion-image-element \" style=\"--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-1 hover-type-none\"><img decoding=\"async\" width=\"560\" height=\"350\" alt=\"Oberfl\u00e4chenharz\" title=\"Model &#8211; Apply surface resin\" src=\"https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-Oberflaechenharz-auftragen.jpg\" class=\"img-responsive wp-image-2141\" srcset=\"https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-Oberflaechenharz-auftragen-200x125.jpg 200w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-Oberflaechenharz-auftragen-400x250.jpg 400w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-Oberflaechenharz-auftragen.jpg 560w\" sizes=\"(max-width: 860px) 100vw, 560px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-8\" style=\"--awb-text-transform:none;--awb-margin-top:20px;\"><p>The surface resin is applied to the cut surface. It must be taken into account that edges and openings are first thinly pre-painted. In this way, air pockets can be avoided. After the surface has set finger-dry, a second coat of surface resin is applied. Two layers are recommended so that you achieve a higher layer thickness and thus stability. This is very important for subsequent sanding or polishing.<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-9 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:40px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-9 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:20px;--awb-margin-top-small:20px;\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Apply the coupling paste<\/h3><\/div><div class=\"fusion-image-element \" style=\"--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-2 hover-type-none\"><img decoding=\"async\" width=\"560\" height=\"350\" alt=\"Kupplungsansicht\" title=\"Coupling layer model\" src=\"https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-der-Kupplungsschicht.jpg\" class=\"img-responsive wp-image-2143\" srcset=\"https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-der-Kupplungsschicht-200x125.jpg 200w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-der-Kupplungsschicht-400x250.jpg 400w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-der-Kupplungsschicht.jpg 560w\" sizes=\"(max-width: 860px) 100vw, 560px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-9\" style=\"--awb-text-transform:none;--awb-margin-top:20px;\"><p>The coupling layer is applied in a layer thickness of max. 1 mm on the gelled but still tacky surface layer. It ensures good adhesion of the surface resin and guarantees a sufficiently long processing time for the following work steps.<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-10 fusion_builder_column_2_3 2_3 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:66.666666666667%;--awb-margin-top-large:0px;--awb-spacing-right-large:2.88%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:2.88%;--awb-width-medium:66.666666666667%;--awb-order-medium:0;--awb-spacing-right-medium:2.88%;--awb-spacing-left-medium:2.88%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-bottom:25px;width:100%;\"><\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-11 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:40px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-10 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:20px;--awb-margin-top-small:20px;\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Rear casting<\/h3><\/div><div class=\"fusion-image-element \" style=\"--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-3 hover-type-none\"><img decoding=\"async\" width=\"560\" height=\"400\" alt=\"Hinterbau gie\u00dfen\" title=\"Casting the model of the rear frame\" src=\"https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-Hinterbau-Giessen.jpg\" class=\"img-responsive wp-image-2145\" srcset=\"https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-Hinterbau-Giessen-200x143.jpg 200w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-Hinterbau-Giessen-400x286.jpg 400w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-Hinterbau-Giessen.jpg 560w\" sizes=\"(max-width: 860px) 100vw, 560px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-10\" style=\"--awb-text-transform:none;--awb-margin-top:20px;\"><p>The rear end is cast with a casting resin system, which is usually enriched with granular fillers such as aluminium grit. This reduces shrinkage and less pure casting resin has to be used.<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-12 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:40px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-11 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:20px;--awb-margin-top-small:20px;\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Rear end pitching<\/h3><\/div><div class=\"fusion-image-element \" style=\"--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-4 hover-type-none\"><img decoding=\"async\" width=\"560\" height=\"400\" alt=\"Hinterbau stampen\" title=\"Model rear stomp\" src=\"https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Hinterbau-Stampfen.jpg\" class=\"img-responsive wp-image-2147\" srcset=\"https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Hinterbau-Stampfen-200x143.jpg 200w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Hinterbau-Stampfen-400x286.jpg 400w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Hinterbau-Stampfen.jpg 560w\" sizes=\"(max-width: 860px) 100vw, 560px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-11\" style=\"--awb-text-transform:none;--awb-margin-top:20px;\"><p>To tamp the backbone, a general-purpose resin is enriched with granular fillers such as aluminium grit. This mass is tamped onto the coupling layer in several layers. This processing step compacts the material into a compact mass that has a high compressive strength when cured and, depending on the filler, forms a good price-performance ratio.<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-13 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:40px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-12 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:20px;--awb-margin-top-small:20px;\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Rear frame laminating<\/h3><\/div><div class=\"fusion-image-element \" style=\"--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-5 hover-type-none\"><img decoding=\"async\" width=\"560\" height=\"400\" alt=\"Hinterbau laminieren\" title=\"Model front layer casting\" src=\"https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-Hinterbau-Laminieren.jpg\" class=\"img-responsive wp-image-2149\" srcset=\"https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-Hinterbau-Laminieren-200x143.jpg 200w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-Hinterbau-Laminieren-400x286.jpg 400w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Modell-Hinterbau-Laminieren.jpg 560w\" sizes=\"(max-width: 860px) 100vw, 560px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-12\" style=\"--awb-text-transform:none;--awb-margin-top:20px;\"><p>A laminate is constructed from glass fibre fabric and laminating resin. A laminate is produced symmetrically and with as little resin as possible. Laminate paste can also be used instead of fabric. The laminate layer is stiffened by a frame construction.<\/p>\n<\/div><\/div><\/div><\/div><\/section><\/div><div id=\"casting\" class=\"fusion-container-anchor\"><section class=\"fusion-fullwidth fullwidth-box fusion-builder-row-6 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-background-position:left top;--awb-border-color:#ffffff;--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-top-small:40px;--awb-padding-right-small:15px;--awb-padding-bottom-small:40px;--awb-padding-left-small:15px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-justify-content-center fusion-flex-content-wrap\" style=\"max-width:1144px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-14 fusion_builder_column_2_3 2_3 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:66.666666666667%;--awb-margin-top-large:0px;--awb-spacing-right-large:2.88%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:2.88%;--awb-width-medium:66.666666666667%;--awb-order-medium:0;--awb-spacing-right-medium:2.88%;--awb-spacing-left-medium:2.88%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-13 fusion-sep-none fusion-title-text fusion-title-size-two\" style=\"--awb-margin-bottom:25px;\"><h2 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:32;line-height:1.5;\">Casting process: Processing as front layer casting and solid casting<\/h2><\/div><div class=\"fusion-text fusion-text-13\" style=\"--awb-text-transform:none;\"><p>With the casting process, you quickly obtain a solid mould that you can further process. Common casting methods are front layer casting and solid casting.<\/p>\n<p>With solid casting, the casting resin is poured solidly into negative moulds. It is therefore particularly suitable for small to medium volumes.<\/p>\n<p>In front-layer casting, a readily castable resin system is poured in a layer thickness of 10-20 mm around a prefabricated carrier body or core. Large surfaces with complex structures can be optimally reproduced in this way.<\/p>\n<p>Depending on the process and application, you can use different ebalta casting resin systems for this.<\/p>\n<\/div><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-bottom:25px;width:100%;\"><\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-15 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:40px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-14 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:20px;--awb-margin-top-small:20px;\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Making a negative mould<\/h3><\/div><div class=\"fusion-text fusion-text-14\" style=\"--awb-text-transform:none;\"><p>Negative moulds are made of ebazell foam sheets or Styrofoam, depending on whether one or more blocks are made in the mould. The negative mould corresponds to the contour of the later plastic tool or component.<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-16 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:40px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-15 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:20px;--awb-margin-top-small:20px;\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Insert displacer<\/h3><\/div><div class=\"fusion-text fusion-text-15\" style=\"--awb-text-transform:none;\"><p>Displacers on the front or rear work against the buoyancy of the potting compound and ensure that material is saved, thus significantly reducing the milling time.<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-17 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:40px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-16 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:20px;--awb-margin-top-small:20px;\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Potting in negative moulds<\/h3><\/div><div class=\"fusion-text fusion-text-16\" style=\"--awb-text-transform:none;\"><p>The corresponding casting compound is produced free of air bubbles by prior evacuation and poured into the prepared negative mould. This produces a jointless ebablock\u00ae with a high-quality surface.<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-18 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:40px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-17 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:20px;--awb-margin-top-small:20px;\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Demoulding and deburring<\/h3><\/div><div class=\"fusion-text fusion-text-17\" style=\"--awb-text-transform:none;\"><p>In preparation for the annealing process, the inserted displacers are then removed from the ebablock\u00ae and the edges deburred.<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-19 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:40px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-18 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:20px;--awb-margin-top-small:20px;\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Tempering plates and blocks<\/h3><\/div><div class=\"fusion-text fusion-text-18\" style=\"--awb-text-transform:none;\"><p>The deburred ebablock\u00ae goes into the oven for tempering. This is where the final strength values and freedom from stress are achieved.<\/p>\n<\/div><\/div><\/div><\/div><\/section><\/div><div id=\"vacuum-infusion\" class=\"fusion-container-anchor\"><section class=\"fusion-fullwidth fullwidth-box fusion-builder-row-7 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-background-position:left top;--awb-border-color:#ffffff;--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-top-small:40px;--awb-padding-right-small:15px;--awb-padding-bottom-small:40px;--awb-padding-left-small:15px;--awb-background-color:#fafafa;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-justify-content-center fusion-flex-content-wrap\" style=\"max-width:1144px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-20 fusion_builder_column_2_3 2_3 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:66.666666666667%;--awb-margin-top-large:0px;--awb-spacing-right-large:2.88%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:2.88%;--awb-width-medium:66.666666666667%;--awb-order-medium:0;--awb-spacing-right-medium:2.88%;--awb-spacing-left-medium:2.88%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-19 fusion-sep-none fusion-title-text fusion-title-size-two\" style=\"--awb-margin-bottom:25px;\"><h2 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:32;line-height:1.5;\">Process instructions for vacuum infusion for composites<\/h2><\/div><div class=\"fusion-text fusion-text-19\" style=\"--awb-text-transform:none;\"><p>The vacuum infusion process is suitable for producing composites quickly. This gives tools and components a perfect surface.<\/p>\n<p>ebalta offers suitable <a href=\"\/wp-content\/uploads\/ebalta-vacuum-infusion-ancillary.pdf\" target=\"_blank\" rel=\"noopener noreferrer\">ancillaries for vacuum infusion<\/a>.<\/p>\n<\/div><div class=\"fusion-title title fusion-title-20 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-bottom:25px;\"><h3 class=\"fusion-title-heading title-heading-left fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:26;line-height:1.46;\">Processing of first-class composite parts<\/h3><\/div><div class=\"fusion-text fusion-text-20\" style=\"--awb-text-transform:none;\"><p>Special manufacturing processes are used for composite parts that have to fulfil a high degree of strength and durability. In vacuum infusion, for example, a higher fibre or lower resin content is achieved for the same component weight.<\/p>\n<\/div><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-bottom:25px;width:100%;\"><\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-21 fusion_builder_column_2_3 2_3 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:66.666666666667%;--awb-margin-top-large:0px;--awb-spacing-right-large:2.88%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:2.88%;--awb-width-medium:66.666666666667%;--awb-order-medium:0;--awb-spacing-right-medium:2.88%;--awb-spacing-left-medium:2.88%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-image-element \" style=\"--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-6 hover-type-none\"><img decoding=\"async\" width=\"1100\" height=\"656\" alt=\"Gie\u00dfverfahren: Vakuuminfusion\" title=\"Explanation of the vacuum infusion process\" src=\"https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Vakuuminfusionsverfahren-Erklaerung-der-Schichten.jpg\" class=\"img-responsive wp-image-2159\" srcset=\"https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Vakuuminfusionsverfahren-Erklaerung-der-Schichten-200x119.jpg 200w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Vakuuminfusionsverfahren-Erklaerung-der-Schichten-400x239.jpg 400w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Vakuuminfusionsverfahren-Erklaerung-der-Schichten-600x358.jpg 600w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Vakuuminfusionsverfahren-Erklaerung-der-Schichten-800x477.jpg 800w, https:\/\/ebalta.com\/wp-content\/uploads\/2021\/11\/Vakuuminfusionsverfahren-Erklaerung-der-Schichten.jpg 1100w\" sizes=\"(max-width: 860px) 100vw, 800px\" \/><\/span><\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-22 fusion_builder_column_2_3 2_3 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:66.666666666667%;--awb-margin-top-large:0px;--awb-spacing-right-large:2.88%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:2.88%;--awb-width-medium:66.666666666667%;--awb-order-medium:0;--awb-spacing-right-medium:2.88%;--awb-spacing-left-medium:2.88%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-bottom:25px;width:100%;\"><\/div><ul style=\"--awb-line-height:28.9px;--awb-icon-width:28.9px;--awb-icon-height:28.9px;--awb-icon-margin:11.9px;--awb-content-margin:40.8px;\" class=\"fusion-checklist fusion-checklist-1 fusion-checklist-default fusion-checklist-divider type-icons\"><li class=\"fusion-li-item\" style=\"\"><span class=\"icon-wrapper circle-no\"><i class=\"fusion-li-icon awb-icon-check\" aria-hidden=\"true\"><\/i><\/span><div class=\"fusion-li-item-content\">\n<p>The various fabrics <strong>(1)<\/strong> are cut to size and inserted dry into the tools or moulds, depending on the desired wall thicknesses and strengths.<\/p>\n<\/div><\/li><li class=\"fusion-li-item\" style=\"\"><span class=\"icon-wrapper circle-no\"><i class=\"fusion-li-icon awb-icon-check\" aria-hidden=\"true\"><\/i><\/span><div class=\"fusion-li-item-content\">\n<p>Then the peel ply <strong>(2)<\/strong> and then the perforated foil <strong>(3)<\/strong> are placed on the glass or carbon fibre fabrics. The perforated foil makes it easy to remove the flow aid and tubes after the resin has cured.<\/p>\n<\/div><\/li><li class=\"fusion-li-item\" style=\"\"><span class=\"icon-wrapper circle-no\"><i class=\"fusion-li-icon awb-icon-check\" aria-hidden=\"true\"><\/i><\/span><div class=\"fusion-li-item-content\">\n<p>Now place the flow aid <strong>(4)<\/strong> and fix it in place.<\/p>\n<\/div><\/li><li class=\"fusion-li-item\" style=\"\"><span class=\"icon-wrapper circle-no\"><i class=\"fusion-li-icon awb-icon-check\" aria-hidden=\"true\"><\/i><\/span><div class=\"fusion-li-item-content\">\n<p>The resin supply <strong>(5)<\/strong> and vacuum hoses <strong>(6)<\/strong> are attached and fixed with the help of adhesive tape.<\/p>\n<\/div><\/li><li class=\"fusion-li-item\" style=\"\"><span class=\"icon-wrapper circle-no\"><i class=\"fusion-li-icon awb-icon-check\" aria-hidden=\"true\"><\/i><\/span><div class=\"fusion-li-item-content\">\n<p>Then the vacuum film <strong>(7)<\/strong> is applied and sealed with the help of special sealing adhesive tapes <strong>(8)<\/strong>.<\/p>\n<\/div><\/li><\/ul><\/div><\/div><\/div><\/section><\/div><\/p>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":0,"parent":4159,"menu_order":30,"comment_status":"closed","ping_status":"closed","template":"100-width.php","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-4127","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.2 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Processing Instructions | ebalta Kunststoff GmbH<\/title>\n<meta name=\"description\" content=\"Various methods are used to process polyurethane and epoxy resin: Milling, add-on process, casting process, vacuum infusion.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" 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